High Shear Mixers

High shear mixers for consistent quality and maximum efficiency

High-shear mixing plays a crucial role in producing food and beverages that meet the highest standards of quality and safety. At SCHNEIDER Industries, our high shear mixers are designed to give you full control over consistency, efficiency, and reliability. From pilot batches to continuous large-scale production, they help you achieve smooth textures, stable emulsions, and faster processing times-while reducing energy and resource consumption. With our expertise and robust technology, you can rely on every batch to deliver the results your customers expect.

Wide range of applications

SCHNEIDER high shear mixers are designed for versatile use in the food and beverage industry. They handle everything from small pilot batches to continuous large-scale production with the same precision and reliability.

Typical applications include:

  • Sauces and soups

  • Mayonnaise and dressings

  • Hummus and spreads

  • Dairy alternatives and plant-based drinks

  • Desserts and confectionery

Product variants & technologies: inline high shear mixers for every production scale

SCHNEIDER high shear mixers are available in different configurations to perfectly match your production requirements. Depending on your process, recipe, and production scale, you can choose between batch mixing, recirculation systems, or continuous mixing. Each technology offers unique benefits and ensures optimal results in food and beverage processing.

  1. Batch high shear mixers

    Batch high shear mixers are ideal for small to medium production volumes or for applications where flexibility is essential. They allow precise control of ingredients, mixing time, and temperature—making them perfect for pilot runs, product development, and recipes that require frequent adjustments

  2. Recirculation/circulation mixing

    Recirculation systems are designed for processes where the product needs to pass through the mixing head multiple times to achieve the desired consistency. This method ensures a homogenous result, prevents clumping, and is especially effective for viscous products such as sauces, creams, or hummus. It combines high product quality with efficient use of energy and resources.

  3. Continuous mixing

    Continuous high shear mixers are the best choice for large-scale production where speed, efficiency, and consistency are critical. Ingredients are added and processed without interruption, resulting in stable emulsions and smooth textures at high throughput rates. Continuous systems reduce downtime, optimize process costs, and guarantee reproducible results batch after batch.

By offering these three proven technologies, SCHNEIDER ensures that you benefit from maximum flexibility—whether you are running small pilot tests, scaling up production, or operating a high-capacity processing line.

Technical features of our high shear mixers

SCHNEIDER high shear mixers are designed for maximum performance in demanding food and beverage production. Using the proven rotor-stator principle, they deliver efficient particle size reduction, stable emulsions, and smooth product textures even when working with challenging recipes. Depending on the application, products can be processed in single or multiple passes, ensuring the exact consistency required.
Thanks to advanced inline powder induction, powders are incorporated directly into the liquid stream, preventing clumping and reducing process times. For reliable hygiene and minimal downtime, the mixers are fully CIP/SIP-compatible, making cleaning and sterilization straightforward.
A standout feature is the Tetra Pak® recirculation system, which ensures fast and resource-efficient production. For high-viscosity batches, we offer flexible batch systems specifically developed for complex mixing processes like mayonnaise or hummus.
Whether operated in a continuous process or in batch production, such mixers can be customized in size and configuration to meet specific customer needs. Integrated automation and control systems enable precise adjustment of speed, temperature, and mixing time, ensuring consistent, reproducible results.

Contact

Your benefits with SCHNEIDER Industries

When you choose SCHNEIDER Industries, you choose more than just mixing technology—you choose a partner committed to efficiency, reliability, and German quality. Our experience in the food and beverage sector allows us to deliver solutions that are tailored to your production goals and built to last.

Your advantages at a glance:

Consistent product quality - stable results batch after batch, even when working with complex recipes or processing solid material.

Reduced processing times - shorter cycles boost throughput and increase overall equipment utility.

Energy and resource savings - our systems are designed for sustainable production and lower operating costs.

Superior food safety - every mixer meets strict hygiene standards for safe and compliant operation.

Optimized material handling - smooth integration of powders and liquids supports efficient workflows and minimizes waste.

Cost efficiency & long-term reliability - robust systems built to German engineering standards provide dependable performance and reduced lifecycle costs.

Trusted partnership - with SCHNEIDER, you benefit from personal support, global expertise, and a long-term focus on your success.

More than mixers: service you can rely On

At SCHNEIDER Industries, service isn't an afterthought, it's part of what defines us. As your partner in the food and beverage industry, we offer more than just equipment; we deliver support and customization tailored to your needs.

  • Spare parts & after-sales support - Through our channel partnership with Tetra Pak®, we provide access to genuine components, timely replacement parts, and professional support to keep your operations running smoothly.

  • Customization to customer requirements - We design solutions adapted to your layout, production capacity, and integration needs. From turnkey solutions to aseptic modules and sterile tank systems, our German-engineered expertise ensures we match your specifications.

  • Consulting & process analysis - We advise clients on project planning, machinery installation, and production challenges. Our broad service range includes machinery relocation, system integration, and partner solutions with leading brands, all geared to optimize your workflow.

  • Long-term partnership - With nearly three decades of industry experience, Schneider Industries prioritizes client satisfaction, trust, and durable relationships. “Customer at Heart” and “Commitment to Quality” are core values for us.

What are the examples of high shear mixer pharmaceutical products?

In the pharmaceutical industry, high shear mixers are often used for products like creams, gels, ointments, suspensions, and certain oral dosage forms. The high energy input allows for effective particle size reduction and the creation of stable emulsions—ensuring consistent product quality and compliance with strict regulatory standards.

What are the alternatives to high shear mixers?

Alternatives include agitator mixers, paddle mixers, or low-shear systems. These are suitable when only gentle mixing is required or when highly sensitive ingredients must not be exposed to strong shear forces. However, for processes that demand fine dispersion, uniform emulsification, or handling of solid material, high-shear mixers remain the most effective solution.

What is the difference between agitator and high shear mixer?

An agitator mixer moves material in bulk and is designed for blending or maintaining homogeneity. A high shear mixer, on the other hand, uses the rotor–stator principle to apply intense shear forces. This makes it possible to disperse powders, reduce particle size, and create stable emulsions—tasks that cannot be achieved with an agitator alone.

What is the difference between high shear and low shear mixer?

Low shear mixers provide gentle mixing with minimal mechanical stress, making them suitable for delicate products where texture and structure must be preserved. High shear mixers generate much higher energy, enabling efficient dispersion, emulsification, and particle size reduction. The choice depends on the product requirements and desired outcome.

What are the common problems with high shear mixers?

Typical challenges include excessive wear of mechanical parts, difficulties when processing highly viscous products, and inconsistent results if the mixer is not correctly configured for the recipe. At SCHNEIDER Industries, we address these issues through robust design, German engineering standards, and solutions tailored to the specific requirements of your production.

Services Banner

20% Discount
Tetra Pak®
Separator H60

Factory-new and never used – high-efficiency separator for hot milk with hermetic AirTight design. Ready for delivery in just 17 weeks.

Services Banner

Require any services from us?

Feel free to call us

Monday through Friday
8:00 AM to 5:00 PM CET

+49 391 555 485 15